Production leaders in chemical formulation-based batch manufacturing constantly face these problems but struggle to find a permanent solution:
- Excessive cycle times
- Batch to Batch Variability
- Lower than optimal yield
- Waste & recycling of off-spec product
- Production loss during product and grade changes
Engineering teams struggle to address production leaders' challenges with minimal data context available from existing MES and control systems.
Quartic’s AI-enabled digital batch manufacturing system eliminates these problems and provides a supervisory multi-variate batch optimization system to produce incrementally improving production outcomes.
“With Quartic’s Digital Batch Optimization system, our batch variability was reduced by 49% and with much tighter controls we gained back 17% of lost cycle time on our fermentation unit”
“It took us two weeks to contextualize our PLC, operation logs, and MES data into Quartic, and deploy real-time multi-variate monitoring of a production line, allowing us to identify bottlenecks, reduce variability, and provide operator guidance to maintain on-spec product”
The Quartic end-to-end, multi-variate batch monitoring and optimization system empowers manufacturing technology and continuous improvement teams with these capabilities.
Capabilities you will achieve by using this system:
- Ready to use contextual batch data – real-time and historical
- Product, batch, and multi-unit views for analysis
- Historical batch analysis
- Realtime multivariate SPC and Machine Learning
- Predictive Batch evolution trajectory
- Realtime parameter influence indication
- Supervisory Closed loop multivariate control
Using these capabilities Batch Process Manufacturers can move from process control systems and manufacturing management systems to a Manufacturing Operations Automation system
Manufacturing Operations Automation for Digital Batch Manufacturing
- Control System & MES Agnostic
- Cloud native & Agnostic
- Production line to enterprise scaling
- ISA99, IEC62443 ICS security
- IS9001, SOC2
- Simple licensing – no user limits, no interface limits
