To achieve Agility in manufacturing – embrace Variability – Part 1
Posted 1582 days ago
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Turning Variability into Agility – Why it Starts with MOM (Manufacturing Operations Management) – Part 2
By- Rajiv Anand
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Customer Stories
Life Sciences
10% Capacity Uplift and 20% Less Variability in Chromatography Purification
Consumer Packaged Goods
Predictive Quality Optimization Cuts Lab Costs by 80% in CPG Manufacturing
The Business Value of Industrial Success Stories
See how Quartic helps manufacturers cut costs, improve quality, and boost throughput across Life sciences, Chemicals, CPG, and more.
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PAT Adoption Challenges
PAT Investments Are Underutilized on the Production Floor
- Manual assays slow down decision and cycle times
- Offline-only usage delays timely feedback for operations
- PAT data prep and analysis require expert intervention
- Lack of model standardization across sites
- Cost prohibitive to achieve inline quality control
- High effort to scale PAT in pharmaceutical industry
Our Solution
Real-Time Product Insights with Automated PAT and Soft Sensors
Automate assays, build soft sensors, and use PAT in pharmaceutical industry to achieve inline monitoring and predictive quality.
Using Quartic’s PAT automation, we reduced offline testing time significantly and now predict quality metrics in real-time — across multiple reactors.
Core Capabilities
Critical Capabilities for PAT Automation at Scale
Native Spectral Data Ingestion
Supports all major instruments (RAMAN, NIR) with native ingestion automated filtering, smoothing for offline or streaming consumption.
Soft Sensors Creation
Transforms PAT spectra into predicted quality metrics or material properties — used for inline quality control and downstream optimization.
Key Attribute Prediction
Monitor critical process attributes and spectra in real time, comparing predictions against targets.
What the Results Look Like
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faster assay turnaround
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cycle time reduction
Turn your PAT data into product intelligence
What You Gain
Scale PAT Automation from Offline to Predictive Control
Benefits
Differentiators
Eliminate delays caused by manual lab assays for characterization and production
Native ingestion of spectral data (RAMAN, NIR, more) with process data
Enable in-line quality predictions across units
Real-time consumption via OPC-UA
Build predictive models for yield & quality using soft sensors
Integrated with MVDA analysis software
Increase the ROI form PAT investments with increased utilization from automation
Linear and non-linear modelling
Customer Stories
Reducing Assay Overheads and Accelerating Production Insights
Who Is It For
Quartic built for every Stakeholders
Move from manual assays to real-time, actionable insights
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Convert PAT data into live quality and yield predictions
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Monitor soft sensor outputs in real-time during batch
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Identify deviations early and intervene before failure
Leverage clean, contextualized OT/IT data to deploy AI models that scale.
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Access ready-to-use industrial datasets
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Apply models with faster validation cycles
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Reduce model-to-impact lag time
Streamline CPV in pharmaceutical industry with in-line models
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Reduce lab dependency with increased use of PAT automation
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Increase testing frequency without increasing workload
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Ensure GxP-ready data handling for audit trails
Securely bridge OT and IT with a scalable, governed data infrastructure.
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Integrate edge, cloud, and enterprise systems
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Maintain compliance and data lineage
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Avoid vendor lock-in with open standards
Scale PAT manufacturing solutions across the enterprise
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Use Process analytical technology in pharmaceutical industry for objective outcome measurement
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Increase objectivity of continuous improvement results with higher evidence of product KPI progress
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Maximize ROI from PAT instrumentation and data
Process
Engineers
Process
Engineers
Move from manual assays to real-time, actionable insights
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Convert PAT data into live quality and yield predictions
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Monitor soft sensor outputs in real-time during batch
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Identify deviations early and intervene before failure
Data
Analyst
Data
Analyst
Leverage clean, contextualized OT/IT data to deploy AI models that scale.
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Access ready-to-use industrial datasets
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Apply models with faster validation cycles
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Reduce model-to-impact lag time
Quality &
Compliance
Quality &
Compliance
Streamline CPV in pharmaceutical industry with in-line models
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Reduce lab dependency with increased use of PAT automation
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Increase testing frequency without increasing workload
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Ensure GxP-ready data handling for audit trails
Reliability &
Maintenance
Reliability &
Maintenance
Securely bridge OT and IT with a scalable, governed data infrastructure.
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Integrate edge, cloud, and enterprise systems
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Maintain compliance and data lineage
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Avoid vendor lock-in with open standards
Digital
Transformation
Digital
Transformation
Scale PAT manufacturing solutions across the enterprise
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Use Process analytical technology in pharmaceutical industry for objective outcome measurement
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Increase objectivity of continuous improvement results with higher evidence of product KPI progress
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Maximize ROI from PAT instrumentation and data
FAQ
Your Questions on PAT Automation, Answered
Quartic’s PAT software natively supports RAMAN, NIR, and other spectral analyzers used for process analytical technology in pharmaceutical industry and chemical manufacturing.
Yes. All data ingestion, model building, and deployment steps align with GxP and support CSV compliance, ensuring integrity in PAT in pharmaceutical industry environments.
Yes. Quartic’s process analytical technology software is cloud-native. However, it can be deployed in a private cloud, public cloud, or customer data center for flexibility.
Absolutely. Quartic supports scaling from offline soft sensors to real-time inference and closed-loop control using OPC-UA — across units, lines, or sites.
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