Reliability centered maintenance​

Realize RCM with Machine Learning-Driven Insights

Enable reliability centered maintenance (RCM) with AI to detect failure risks early, reduce downtime, and improve asset reliability.

The Reliability Gap

Predictive Maintenance Pilots Often Fail to Scale

  • High effort and data science expertise is needed for custom model development and tuning
  • Most AI implementations require failure history that doesn’t exist
  • Legacy asset reliability software requires too much manual data analysis
  • Anomaly detection only creates more nuisance alerts
  • Investment in condition sensors only creates more maintenance work
  • Failure prediction focus of AI solutions runs contrary to RCM and frustrates reliability engineers
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Our Solution

Go From Failure Tracking to Real-Time Risk Monitoring

Quartic enables reliability centered maintenance by transforming FMEA into ML-powered monitoring agents for asset health degradation monitoring.

With Quartic’s digital RCM, we turned FMEAs into live failure mode monitors. We now base all decisions on real-time risk signals.

Reliability Lead Fortune 100 F&B Manufacturer

Core Capabilities

Built for Scalable, Risk-Based Asset Health Monitoring

Asset Degradation Monitoring

Reliability teams can use intuitive UI to turn failure modes into live monitoring agents without writing code.

Asset reliability software​

Agent-Based Fault Detection

Deploy rule-based, predictive ML, and anomaly detection agents for comprehensive failure monitoring.

Actionable Recommendations

See risk rate, anomaly frequency, and failure trajectory in one view — make informed maintenance planning decisions – make planned maintenance more efficient.

Reliability Results That Matter

0 %

reduction in unplanned failures

0 %

model reuse across asset classes

Deploy ML-backed asset reliability solutions in weeks

What You Gain

Turn Your RCM Strategy Into Real-Time Reliability Software

Benefits
Differentiators
Detect asset degradation trajectory using predictive risk scoring
No historical failures required for modeling
Plan and act based on measured risk – not eventual failure
Models trained and reused by asset class
Empower reliability engineers with no-code AI tools
Integrated AutoML + Jupyter for customization
Shift from time-based to condition-based maintenance
Combines condition sensor and route-based data with operational data
See how reliability teams are building failure detection agents
Customer Stories

RCM at Scale, With Real ROI

Reduce unplanned downtime in manufacturing
Eggs in automatic harvester
Who Is It For

Enabling Risk-informed Asset Reliability at Scale

Who Is It For

Enabling Risk-informed Asset Reliability at Scale

Implement risk-based reliability strategies using ML

  • Build reliability centered maintenance programs from FMEA logic

  • Replace guesswork with data-driven risk scores

  • Minimize unplanned downtime through early risk detection

Leverage clean, contextualized OT/IT data to deploy AI models that scale.

  • Access ready-to-use industrial datasets

  • Apply models with faster validation cycles

  • Reduce model-to-impact lag time

Gain real-time visibility into quality metrics across batches and sites.

  • Automate CPV and deviation detection

  • Shorten batch release and investigation cycles

  • Ensure CFR21 and GMP traceability

Implement risk-based reliability strategies using ML

  • Build reliability centered maintenance programs by converting FMEAs to AI agents

  • Implement P-F curves for critical failure modes using Abnormal operation gradients

  • Make planned maintenance intervals shorter and effective through early risk detection

Scale asset reliability software across plants

  • Enable cloud or hybrid deployments for site-specific needs

  • Reuse models across similar assets with no code

  • Align plant operations with corporate reliability goals

  • Avoid pilot fatigue with scalable ML tools that reliability teams can own

Process
Engineers

Process
Engineers

Implement risk-based reliability strategies using ML

  • Build reliability centered maintenance programs from FMEA logic

  • Replace guesswork with data-driven risk scores

  • Minimize unplanned downtime through early risk detection

Data
Analyst

Data
Analyst

Leverage clean, contextualized OT/IT data to deploy AI models that scale.

  • Access ready-to-use industrial datasets

  • Apply models with faster validation cycles

  • Reduce model-to-impact lag time

Quality &
Compliance

Quality &
Compliance

Gain real-time visibility into quality metrics across batches and sites.

  • Automate CPV and deviation detection

  • Shorten batch release and investigation cycles

  • Ensure CFR21 and GMP traceability

Reliability &
Maintenance

Reliability &
Maintenance

Implement risk-based reliability strategies using ML

  • Build reliability centered maintenance programs by converting FMEAs to AI agents

  • Implement P-F curves for critical failure modes using Abnormal operation gradients

  • Make planned maintenance intervals shorter and effective through early risk detection

Digital
Transformation

Digital
Transformation

Scale asset reliability software across plants

  • Enable cloud or hybrid deployments for site-specific needs

  • Reuse models across similar assets with no code

  • Align plant operations with corporate reliability goals

  • Avoid pilot fatigue with scalable ML tools that reliability teams can own

FAQ

Your Questions on ML-Driven RCM, Answered

We estimate failure risk through failure rate trends and risk events. With enough historical failure data, RUL predictions improve significantly.

Yes. The system builds anomaly detection models by learning normal operation patterns and simulating statistically likely failure patterns for validation.

Downtime, failure, and maintenance periods are tracked as events and can be included or excluded for accuracy during model testing.

Yes. Train once per asset class (e.g., pumps, bioreactors) and retrain quickly on similar units, drastically speeding up scaling.

Yes. While AutoML is no-code, you can modify the pipeline using embedded Jupyter notebooks and integrate Quartic libraries with your own.

Resources

Building Scalable, ML-Driven Asset Reliability Solutions