What's included?

Predictive Quality Optimization Cuts Lab Costs by 80% in CPG Manufacturing
Consumer Packaged Goods

Predictive Quality Optimization Cuts Lab Costs by 80% in CPG Manufacturing

Transform Quality

Predictive quality in manufacturing operations

Measured Impact

0 %

Lab Testing Cost Reduction

0 X

Faster Root Cause Analysis

0 %

Lower Material Losses

0 %

Real-time Quality Visibility

Client Overview

This Fortune 100 CPG leader specializes in food and consumer products globally, offering trusted brands to millions of customers daily. They consistently seek ways on how to use AI in manufacturing operations, focusing on improved quality, operational excellence and stringent global compliance.
Company

Industry

Consumer Packaged Goods

Location

USA

Key Challenges

The client sought methods on how to improve product quality in manufacturing as they relied heavily on offline lab tests, causing delays. Limited real-time visibility into product quality and inefficient manual RCA processes impacted overall production performance.

Lack of predictive quality in manufacturing

High dependence on delayed lab results

Inconsistent product quality impacting batches

Manual root cause analysis slowing responsiveness

Our Solution

Quartic enabled predictive quality in manufacturing by deploying AI-driven process visibility tools. By integrating MES, LIMS, and shop-floor OT systems, Quartic harnessed artificial intelligence in CPG industry manufacturing operations to ensure real-time quality insights and proactive anomaly detection. This significantly streamlined RCA processes.

Predictive Quality Optimization

  • Predictive quality in manufacturing via MES, OT, LIMS integration
  • AI-driven MSPC dashboards for instant product insights
  • MVDA for accelerated root-cause investigation
Solution Dashboard

Results & Benefits - Smarter Quality. Lower Costs.

Leveraging artificial intelligence in CPG industry manufacturing enabled the client to drastically cut lab testing costs by 80% and perform RCA 5 times faster. Using predictive quality in manufacturing processes also decreased material losses by 3% and provided comprehensive visibility into real-time operations.

Results

Quartic Products Used

iLuminator Icon

iLuminator

Provided unified, contextualized data from LIMS, MES, and OT systems to drive predictive quality optimization.

iLuminator Screenshot
eXponence Icon

eXponence

Enabled predictive quality insights with real-time MSPC analysis

eXponence Screenshot
Batch MVDA Icon

Batch MVDA

Enabled real-time MSPC and multivariate analysis for predictive quality monitoring and proactive quality management.

Batch MVDA Screenshot

Quartic's solutions significantly transformed our manufacturing by embedding artificial intelligence in our CPG industry quality operations. Predictive quality monitoring has now become integral to our manufacturing processes.

Director of Quality Operations Global CPG Leader

More

Explore More on Intelligent MOM