What's included?

20% Higher Beer Yield with Intelligent Batch Optimization
Food & Beverage

20% Higher Beer Yield with Intelligent Batch Optimization

Make Every Batch Predictable

Use intelligent setpoint guidance to maximize yield

Measured Impact

0 %

increase in average beer yield

0 %

reduction in batch variability

Improved

Scheduling Accuracy

Enhanced

Production Consistency

About the Client

This global Food & Beverage company is renowned for its high-quality beer brands, serving millions of consumers worldwide. Operating complex fermentation processes, they sought advanced technology to optimize their batch production process and consistently deliver premium-quality products efficiently.
Company

Industry:

Food & Beverage

Location:

USA

Challenges Faced

The client faced substantial challenges in maintaining batch consistency, leading to yield losses. They needed solutions for real-time visibility and batch performance optimization to ensure consistent beer quality and production efficiency.

Significant variability in beer yield from fermentation

Unpredictable batch durations impacting resource planning

Difficulty identifying batch-to-batch variability root causes

Lack of real-time data visibility for decision-making

Solutions

Quartic Platform enabled real-time ingestion and contextualization of fermentation batch data from OT systems. Leveraging advanced batch optimization software, Quartic built surrogate process models to map and predict optimal control setpoints. The brewmaster utilized these data-driven recommendations iteratively, achieving enhanced yield performance and reducing variability.

Batch Process Optimization Provided

  • Unified batch, recipe, and OT data into a real-time decision layer
  • Created surrogate models to map process settings to yield outcomes
  • Enabled brewmaster-led optimization using model-guided recommendations
Solution Dashboard

Results & Benefits - Measurable Business Results

Quartic’s intelligent batch optimization resulted in a substantial increase in beer yield and a dramatic reduction in batch-to-batch variability.

The optimized batch production process delivered higher throughput, improved quality consistency, and significantly enhanced resource planning and scheduling reliability.

Results

What Powered the Improvement

iLuminator Icon

iLuminator

Ingested real-time batch, recipe, and OT signals from brewery systems

iLuminator Screenshot
eXponence Icon

eXponence

Enabled surrogate modeling to link setpoints to yield performance

eXponence Screenshot
Batch MVDA Icon

Batch MVDA

Delivered continuous, model-guided setpoint recommendations for each batch

Batch MVDA Screenshot

We’ve moved from guesswork to guided decisions. Quartic lets us brew with confidence and consistency.

Senior Brewmaster Global Beverage Manufacturer

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