What's included?

15% More Production Capacity with Predictive Harvest Forecasting
Life Sciences

15% More Production Capacity with Predictive Harvest Forecasting

Explore the Results

See how predictive harvest forecasting improved fermentation efficiency

Key Results Delivered

0 %

increase in production capacity

0 %

reduction in batch run time

0 %

decrease in inter-process hold time

0 %

reduction in operator man-hours

About The Client

A global pharmaceutical manufacturer known for high-quality biologics. The client runs multiple large-scale fermentation facilities and faced challenges in aligning batch timing with downstream availability and labor resources.
Company

Industry:

Life Sciences

Location:

USA

The Harvest Timing Challenge

Inconsistent batch durations in fermentation made harvest planning reactive. Operators relied on manual calculations based on nutrient levels, causing delays and missed optimization opportunities in the pharma production process.

Manual harvest timing caused capacity bottlenecks

Operator dependency led to unpredictable schedules

Fermentation process lacked early forecasting tools

Difficult to optimize pharma production capacity

Our Solution

Quartic delivered predictive analytics in pharma operations by building contextual models for fermentation process optimization. With real-time visibility and early harvest forecasting, the client was able to pre-empt delays and align batch schedules. Predictive harvest forecasting helped improve throughput and capacity without additional assets.

Solutions We Have Provided

  • Predictive harvest forecasting using nutrient profiles
  • Real-time fermentation context and batch-level visibility
  • AI-led decisioning to optimize pharma production capacity
Solution Dashboard

Results & Benefits - Fermentation Forecasting for Capacity Gain

With Quartic’s predictive analytics in pharma, the client achieved 15% capacity uplift without new infrastructure. The fermentation process optimization enabled 8% faster batch turnaround and 50% less operator load.

Inter-process downtime dropped by 30%, boosting responsiveness across the plant.

Results

Quartic Platform Capabilities Used

iLuminator Icon

iLuminator

Unified batch and fermentation data in real time to surface process context.

iLuminator Screenshot
eXponence Icon

eXponence

Used AI models for predictive harvest forecasting and scheduling.

eXponence Screenshot

Quartic helped us eliminate guesswork in fermentation and harvest planning. Predictive analytics gave us a clear picture of when to act — and saved us time, labor, and lost production.

Director Manufacturing Operations Global Pharma Company

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