What's included?

5% Cycle Time Recovery with Reliability in Egg-Based Vaccine Production
Life Sciences

5% Cycle Time Recovery with Reliability in Egg-Based Vaccine Production

Optimize Reliability

Improve pharma operational efficiency today

Key Outcomes

0 %

Cycle Time Recovery

0 X

Faster Repair Times

0 %

Faster Investigations

Real-Time

Equipment Insights

Client Overview

A Fortune 100 Pharma leader with expertise in vaccine production, this client employs advanced manufacturing technologies and continually leverages AI in vaccine development to enhance production cycles, maintain compliance, and optimize efficiency across global operations.
Company

Industry:

Life Sciences

Location:

USA

Key Challenges

The client’s egg-based vaccine production faced frequent hidden micro-stoppages affecting critical cycle times. Traditional historian-based monitoring couldn't capture high-speed equipment signals effectively, hindering attempts to improve pharma operational efficiency.

Hidden micro-stoppages reducing cycle utilization

High-speed data capture limitations

Manual, time-consuming root cause analysis

Unaddressed repetitive micro-failures impacting yields

Our Solution

Quartic implemented predictive reliability in pharma using real-time edge data capture, contextualized with batch operations. Leveraging AI in vaccine development, the solution provided predictive insights into cycle degradation, enabling timely, targeted repairs to significantly improve pharma operational efficiency.

Reliability Solution

  • Edge data analytics capturing high-speed signals
  • ML-based predictive monitoring and RCA insights
  • Real-time alerts for proactive maintenance actions
Solution Dashboard

Results & Benefits - Quantifiable Impact

Leveraging predictive reliability in pharma, the client improved cycle time recovery by 5%, reduced repair times fivefold, and achieved an 80% cut in manual investigation durations.

Real-time monitoring provided continuous insights, boosting overall operational productivity and consistency

 

Results

Quartic Products Used

iLuminator Icon

iLuminator

Captured high-speed edge signals from servo-motor assets for contextual visibility

iLuminator Screenshot
eXponence Icon

eXponence

Deployed AutoML models to predict cycle time degradation and recommend real-time actions

eXponence Screenshot
Reliability Icon

Reliability

Delivered maintenance guidance and fault predictions tailored to egg harvester subsystems

Reliability Screenshot

Quartic's predictive reliability capabilities transformed our egg-based vaccine manufacturing. Their AI-driven insights provided the visibility and proactive action we needed for operational excellence.

Sr. Manager Vaccine Manufacturing Global Pharma Company

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