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AI-Driven Fermentation Optimization Yields 10% More Protein In Biopharma
Life Sciences

AI-Driven Fermentation Optimization Yields 10% More Protein In Biopharma

How to Improve Yield in Manufacturing?

See how intelligent operations improved upstream consistency

Measured Impact

0 %

yield improvement in manufacturing

0 x

faster deviation detection

0 %

less rework due to batch variability

0 /7

predictive process visibility

About the Client

A global pharmaceutical company specializing in vaccine production sought better control over its fermentation processes. Despite investing in automation, the lack of live, actionable insights made consistent yield improvement in manufacturing difficult.
Company

Industry

Life Sciences

Location

USA

What They Faced

The client experienced variability in protein yield across fermentation processes, negatively impacting overall production effectiveness and output consistency. Traditional tools were ineffective, and slow manual analyses hampered timely adjustments.

Unpredictable vaccine protein yield across production batches

Inability to act on upstream signals in real time

Legacy tools that couldn’t scale with process complexity

Batch variability increasing cycle times and operational waste

Solutions

Quartic Platform was deployed for fermentation process optimization, enabling yield improvement in manufacturing through real-time contextual data integration. Quartic combined MES, LIMS, and OT system data, applied advanced AI and analytics models for real-time prediction, detection, and correction of deviations, resulting in improved protein yield and reduced variability.

Solutions We Have Provided

  • Unified OT, LIMS, and MES with contextualized data integration
  • Used AI to enable real-time process optimization in pharmaceutical manufacturing
  • Delivered early deviation alerts to prevent quality drift
Solution Dashboard

Results & Benefits - Consistent Yield. Smarter Manufacturing.

The Quartic Platform transformed the site’s approach to upstream process optimization in pharmaceutical manufacturing.

With real-time insights and AI in pharma manufacturing, batch performance stabilized, variability dropped, and the team achieved a sustained 10% yield improvement in manufacturing—with fewer interventions and faster decision cycles.

Results

What Powered the Solution

iLuminator Icon

iLuminator

Unified MES, LIMS, and OT systems to create a live, contextualized data foundation

iLuminator Screenshot
eXponence Icon

eXponence

Enabled real-time process modeling and predictive analytics to optimize fermentation performance

eXponence Screenshot
Process Optimizer Icon

Process Optimizer

Continuously refined upstream parameters to maximize yield with minimal variability

Process Optimizer Screenshot

Quartic helped us transform from reactive troubleshooting to predictive yield optimization, greatly enhancing our fermentation performance.

Senior Director Fermentation Operations Global Biopharma Company

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