What's included?

7X Longer Uptime with Predictive Maintenance in Pharma Operations
Life Sciences

7X Longer Uptime with Predictive Maintenance in Pharma Operations

Boost Reliability

AI-driven maintenance solutions for pharma

Impact Metrics

0 X

Higher MTBF

0 %

Reduction in Unnecessary Maintenance

0 /7

Asset Risk Visibility

0  Days

Annual Uptime Gain

Client Overview

This Fortune 100 Pharma giant develops innovative healthcare solutions. With a vast global presence, they're continually adopting advanced technologies and AI-driven maintenance solutions to enhance operational reliability and maintain stringent compliance standards across their production plants.
Company

Industry

Life Sciences

Location

USA

Key Challenges

The client's reliance on traditional, time-based maintenance led to excessive downtime and inefficient use of resources. Complex equipment usage, coupled with limited access to past failure data, prevented the implementation of predictive maintenance in pharma industry effectively.

Frequent planned downtimes causing productivity losses

Ineffective condition-based monitoring across batches

Lack of historical failure data limiting insights

Need for reliable process optimization software in pharma manufacturing

Our Solution

Quartic leveraged advanced AI in pharmaceutical manufacturing solutions tailored specifically for pharmaceutical manufacturing. By contextualizing equipment performance data with real-time operational conditions, Quartic implemented predictive maintenance in pharma industry, improving asset reliability and drastically cutting downtime.

Reliability in Pharma

  • Real-time equipment monitoring via contextualized OT data
  • AutoML-based predictive analytics for failure detection
  • Continuous surveillance to identify equipment anomalies
Solution Dashboard

Results & Benefits - Impact of Intelligent Reliability Monitoring

Deploying AI-driven maintenance solutions allowed the client to significantly increase MTBF from 7 to 90 days. Predictive maintenance eliminated unnecessary service activities, translating to 7 days additional uptime annually. This directly improved asset utilization and productivity.

Results

What Powered the Transformation

iLuminator Icon

iLuminator

Unified asset, batch, and process data streams to enable contextual monitoring.

iLuminator Screenshot
eXponence Icon

eXponence

Trained and deployed AutoML models to identify failure risk in real time.

eXponence Screenshot
Reliability Icon

Reliability

Delivered predictive surveillance and anomaly detection for proactive maintenance.

Reliability Screenshot

Quartic's predictive maintenance transformed our plant reliability. Their AI-driven maintenance solutions allowed us to proactively manage equipment health and dramatically improve our operational efficiency.

VP of Operations Global Pharmaceutical Manufacturer

More

Explore More on Intelligent MOM