What's included?

25% Faster Cycle Time with Real-Time Quality Monitoring and Optimization
Chemicals

25% Faster Cycle Time with Real-Time Quality Monitoring and Optimization

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Improve Your Cycle Time & Quality

Key Achievements

0 %

Cycle Time Reduction

0 %

Defect Elimination

Reduced

Chemical Consumption

Reduced

Additional Steps

Client Overview

A leading advanced materials manufacturing company specializing in precision-engineered products. Serving global markets, the firm maintains a relentless focus on quality and operational efficiency. Their drive for innovation and sustainability led them to adopt digital solutions for cycle time optimization and smarter production.
Company

Industry:

Chemicals

Location:

USA

Business Challenge

The manufacturer struggled with delayed real time quality control, which caused increased cycle times, high chemical consumption, and rising defect rates. Incomplete data from sensors made interventions reactive, limiting visibility and slowing operations.

Increased defects from undetected impurities

Excessive centrifugation and cleaning cycles

Lack of real time data quality monitoring

Ineffective implementation of inline sensors

Solutions

Quartic integrated real-time contextual data from MES, PLC, and LIMS systems using iLuminator. AI-driven ML models from eXponence provided continuous, real-time monitoring of impurities. The Process Optimizer delivered proactive, AI-driven cycle time optimization, recommending cleaning schedules dynamically.

Real-Time Quality & Cycle Optimization

  • Context-rich data integration
  • Predictive quality ML models
  • Real-time process optimization
Solution Dashboard

Results & Benefits - Quantifiable Business Outcomes

With Quartic’s platform, the client achieved 25% cycle time optimization while eliminating process defects. Fewer clean-in-place cycles reduced chemical usage and improved operational sustainability—proving that real time data quality monitoring drives lasting transformation.

Results

Quartic Solutions Deployed

iLuminator Icon

iLuminator

Contextualized data integration from batch, process, and lab systems for real-time operational visibility.

iLuminator Screenshot
eXponence Icon

eXponence

Ran predictive ML models for impurity detection and real time quality control, enabling early decision-making.

eXponence Screenshot
Process Optimizer Icon

Process Optimizer

Enabled AI-driven cycle time optimization by forecasting quality-driven interventions and eliminating delays.

Process Optimizer Screenshot

Quartic’s real-time insights and predictive monitoring helped us eliminate defects and significantly reduced cycle times. It fundamentally changed our quality assurance process.

Operations Director Advanced Materials Manufacturer

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