Manufacturing process optimization

Real-Time Process Optimization with AI

Accelerate results with AI for process optimization that delivers ROI in weeks without complex mechanistic models.

Why Optimization Falls Short

Legacy process optimization requires expensive models and expertise

  • Unit level optimization with high fidelity process models is too expensive and expensive to maintain
  • No reliable batch process optimization software in pharma manufacturing
  • Deep learning-based AI optimization requires large historical data and compute cost
  • MPC (Model Predictive Control) and 1-st principle-based systems do not optimize economic objectives – they chase set points
  • Hard to scale adaptive process control to multi-unit systems
  • Time to ROI is long and frustrating, making sustained adoption difficult
  • Closed-loop AI with prediction algorithms is unreliable
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Our Solution

Optimize Any Batch or Continuous Process—Without mechanistic models

Quartic’s Process Optimizer uses sample-efficient AI for real time process optimization with no simulation models, delivering fast results for batch and continuous industries.

With Quartic we have reduced batch-to-batch variability by 79%.

Director of Manufacturing Operations Global Food & Beverage Company

Core Capabilities

Next-Gen Optimizer Built for Operators and Process Owners

Multiple Constraints Optimization

Simultaneously optimize multiple KPIs while applying constraints — for example, optimize yield while controlling moisture and energy.

digital process optimization

Setpoint Recommendations

Instantly generate optimized setpoints to improve control precision and drive process efficiency.

Industrial manufacturing process optimization

What-If Scenario Prediction

Model "what-if" scenarios with control parameters to forecast and optimize process outcomes in real time.

Proven Outcome Improvements

0 %

Up to less batch variability

0

day ROI or less

Drive faster value with digital process optimization

What You Gain

Accelerate Results with Accessible Industrial Process Optimization

Benefits
Differentiators
Reduce batch-to-batch or shift-to-shift variability
Works with as few as 10 prior batch runs
Optimize with constraints, no process disruption
No mechanistic models or large datasets needed
Reduce waste and recycle
Optimize multiple objectives simultaneously
Improve cycle time and quality consistency.
Web-based; no complex software installation
See how manufacturers are optimizing production without complex AI setup
Customer Stories

Fast Optimization Results, Real-World Impact

Who Is It for

Designed for Hands-On Process and Business Improvement Teams

Who Is It for

Designed for Hands-On Process and Business Improvement Teams

Scale batch process optimization without digital twin complexity

  • Test model efficacy with surrogate models using real process data

  • Tune multiple KPIs with constraints on any unit operation

  • Deploy adaptive process control strategies plant-wide

Leverage clean, contextualized OT/IT data to deploy AI models that scale.

  • Access ready-to-use industrial datasets

  • Apply models with faster validation cycles

  • Reduce model-to-impact lag time

Improve consistency and outcomes without rework

  • Improve batch disposition and release time

  • Ensure processes stay within control limits while optimizing yield

  • Enable process optimization in pharmaceutical manufacturing while maintaining GxP compliance

Securely bridge OT and IT with a scalable, governed data infrastructure.

  • Integrate edge, cloud, and enterprise systems

  • Maintain compliance and data lineage

  • Avoid vendor lock-in with open standards

Accelerate ROI from digital process optimization initiatives

  • Deliver economic outcomes for your enterprise, not pilots

  • Start small, but scale with speed and confidence

  • Preserve and amplify the value of existing OT and MES software with Quartic’s optimization layer

Process
Engineers

Process
Engineers

Scale batch process optimization without digital twin complexity

  • Test model efficacy with surrogate models using real process data

  • Tune multiple KPIs with constraints on any unit operation

  • Deploy adaptive process control strategies plant-wide

Data
Analyst

Data
Analyst

Leverage clean, contextualized OT/IT data to deploy AI models that scale.

  • Access ready-to-use industrial datasets

  • Apply models with faster validation cycles

  • Reduce model-to-impact lag time

Quality &
Compliance

Quality &
Compliance

Improve consistency and outcomes without rework

  • Improve batch disposition and release time

  • Ensure processes stay within control limits while optimizing yield

  • Enable process optimization in pharmaceutical manufacturing while maintaining GxP compliance

Reliability &
Maintenance

Reliability &
Maintenance

Securely bridge OT and IT with a scalable, governed data infrastructure.

  • Integrate edge, cloud, and enterprise systems

  • Maintain compliance and data lineage

  • Avoid vendor lock-in with open standards

Digital
Transformation

Digital
Transformation

Accelerate ROI from digital process optimization initiatives

  • Deliver economic outcomes for your enterprise, not pilots

  • Start small, but scale with speed and confidence

  • Preserve and amplify the value of existing OT and MES software with Quartic’s optimization layer

FAQ

Your Questions on Process Optimizer, Answered

In most cases, under 90 days. Early optimization results are often visible within a few weeks.

Yes. You can optimize multiple metrics together or use one as a constraint while optimizing another.

No. Quartic creates a surrogate model from setpoints and outcomes — no modeling required.

Yes. For batch processes, as few as 10 runs are enough. For continuous, about 1 month’s data is ideal.

No. It respects your recipe/control limits and provides bounded recommendations in real time.

Not at all. Process experts configure the tool, and operators use it daily for guidance.

No. This is a web-based tool — you only need a secure login to get started.

Resources

Real-Time Optimization without complex process Twins, On a budget!